Description:
Our OEM silicone shower mats are precision-engineered from 100% food-grade silicone using advanced high-temperature vulcanization (HTV), delivering unmatched durability, elasticity, and effortless maintenance. The raised, non-slip texture provides superior traction, while the waterproof, lightweight construction naturally inhibits mold and mildew growth. As a full-service partner, we manage every step—from concept and rapid prototyping to custom color, shape, and logo integration, through to high-volume production and turnkey packaging—backed by stringent in-process inspections and final QA. Elevate your product line with our hygienic, eco-friendly mats designed for residential, hospitality, and retail applications.
Features:
- Place of Origin: Xiamen, China
- Logo: Fully customizable
- Material: 100% food-grade silicone
- Intended Use: Home bathroom applications
- Color Options: Custom colors available
- Size: Fully custom dimensions
- Minimum Order Quantity (MOQ): Small orders accepted
- Sample Availability: On request
- OEM Services: Fully supported
- Packaging: Custom packaging solutions
- Certifications: ISO, FDA, RoHS compliant
Production Process:
- Material Preparation & Compounding
– Weigh and blend food-grade silicone rubber with curing agents, pigments, and any additives in a precision mixer to achieve a uniform compound.
- Pre-Forming of Silicone Blanks
– Sheet or slab-cut the mixed silicone into pre-measured “pucks” or sheets sized to the mold cavity, ensuring consistent part weight and wall thickness.
- Mold Setup & Conditioning
– Install and preheat the tool in the compression press. Apply release agent as needed to facilitate smooth demolding and protect mold surfaces.
- Compression Molding
– Place the silicone blank into the bottom mold half, close the press, and apply controlled pressure and heat (typically 150–180 °C) for the specified cure time.
- Curing & Post-Cure
– After initial cure in the mold, transfer parts to an oven for post-curing at elevated temperature to finalize cross-linking, enhance mechanical properties, and eliminate by-products.
- Demolding & Trimming
– Open the mold, eject the part, then trim any flash or excess silicone using automated die-cutting or hand finishing to achieve precise dimensions.
- Surface Texturing & Inspection
– Verify molded texture, grip patterns, and overall dimensional accuracy. Use calibrated gauges and visual inspection to ensure compliance with design specifications.
- Quality Testing & Certification
– Conduct functional tests (e.g., tear strength, hardness, and seal integrity) and verify compliance with ISO, FDA, and RoHS requirements before approval.
- Final Packaging & Shipment
– Bundle and pack finished mats in custom packaging, label per customer requirements, and prepare for on-time delivery under controlled storage conditions.
Why Choose Us?
- Extensive Industry Experience — Backed by over 20 years in silicone product manufacturing, we specialize in precision-crafted, custom-engineered solutions designed to meet the most demanding industry requirements.
- Full-Service Customization — Our comprehensive OEM and ODM capabilities allow for complete personalization of logos, product designs, materials, and specifications — ensuring each product aligns seamlessly with your brand and application needs.
- Dedicated Project Support — From initial concept through prototyping, production, and final delivery, our experienced team offers proactive, responsive service and hands-on technical support to ensure efficient project execution and clear, reliable communication at every stage.
- Strict Quality Management — With a quality system certified to ISO 9001 standards, we maintain rigorous in-process and final inspection protocols to guarantee every product meets uncompromising benchmarks for performance, durability, and safety.
Factory Overview:
Our advanced manufacturing campus leverages a full suite of precision tooling technologies—CNC machining centers, mirror and conventional EDM, and slow‐speed wire EDM—to deliver molds with exceptional accuracy and surface integrity. The production floor is outfitted with 15 high-tonnage rubber compression presses alongside two LSR injection‐molding cells, engineered for optimal throughput, repeatable quality, and seamless scalability.
To ensure every component meets our exacting standards, a team of certified QC specialists employs cutting-edge metrology: 3D optical projectors, vacuum seal testers, durometers, and elasticity gauges, all governed by an ISO 9001 and IATF 16949 quality management framework. Further, our automated AutoDryers, high-speed doming lines, and precision die-cutting stations fortify process control—guaranteeing consistent, high-performance products at every stage of manufacture.
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