Overview
The OEM Overmolding Shower Nozzle for High-Performance Water Systems is a premium, customizable component engineered to improve spray performance, longevity, and user comfort in residential and commercial shower systems. Overmolded LSR or silicone is bonded to an engineered plastic substrate (ABS/PC/POM) to provide a soft-touch exterior, superior sealing, and anti-scald protection while preserving robust structural integrity. Designed for low-maintenance, anti-clog operation, and optimized flow control, our nozzles support water-saving aeration, adjustable spray patterns, and color/branding customization. We offer full turnkey services—DFM, prototyping, tooling, validation, and production—to deliver high-performance shower hardware that integrates seamlessly into your product line.
Basic Information
| Attribute | Details |
|---|---|
| Place of Origin | Xiamen, China |
| Brand Name | OEM / Custom Branding |
| Materials | ABS / PC / POM substrate + FDA / RoHS compliant LSR or silicone overmold |
| Color / Finish | Pantone color match, matte / glossy / soft-touch finish |
| Hardness (LSR) | Shore A 20–70 (customizable) |
| Operating Pressure | Typical 0.1–0.8 MPa (custom ranges on request) |
| Operating Temperature | -20 °C to +120 °C |
| Molding Process | Precision injection molding (plastic) + LSR overmolding / 2-shot overmolding |
| Surface Features | Anti-limescale nozzle tips, self-cleaning silicone, textured grip options |
| Certifications | ISO 9001, IATF 16949, RoHS; NSF/WRAS available on request |
| MOQ | Small batch / pilot runs accepted |
| Samples | Prototype samples available (lead time varies) |
| Packaging | Custom retail or bulk packaging; protective trays available |
| Lead Time | Prototype: 7–15 days; Production: 20–35 days (tooling dependent) |
Key Benefits
- Optimized Spray Performance: Engineered flow channels and nozzle geometry produce consistent spray patterns, fine droplet size, and efficient coverage.
- Water-Saving & Regulatory Ready: Supports aeration and flow-limiting designs to meet regional water-use standards while preserving user experience.
- Anti-Clog & Low Maintenance: Soft silicone nozzle tips resist mineral buildup and allow easy manual cleaning or self-flushing designs.
- Durable, Comfortable Design: Overmolded soft-touch surfaces improve ergonomics, sealing, and long-term resistance to wear and chemicals.
Quality Assurance
We manufacture overmolding shower nozzles under strict ISO 9001 and IATF 16949 quality systems. Each production lot undergoes comprehensive validation including dimensional inspection (CMM / 3D optical), flow-rate and pressure-drop testing, adhesion/peel tests between substrate and overmold, salt-spray corrosion assessments, thermal-cycling durability, and accelerated aging. Nozzles are 100% visually inspected for surface defects and tested for leak-tight integrity before shipment. Full traceability and batch QA documentation are provided with every order.
Why Partner With Us?
- Over 20 Years’ Overmolding Expertise: Deep experience in LSR-to-plastic overmolding, DFM, and high-volume production for bathroom hardware.
- End-to-End OEM Service: From concept and tool design to validation runs and production logistics—single-source supplier for faster time to market.
- Rapid Prototyping & Engineering Support: Quick-turn prototypes, Moldflow analysis, and iterative design optimization to hit performance targets.
- Certified, Reliable Manufacturing: ISO/IATF-driven processes, controlled material sourcing, and rigorous QC ensure consistent, shipment-ready components.
Factory Show
Our facility is equipped for precision overmolding and injection molding production: multi-axis CNC machining, mirror EDM and wire EDM for high-accuracy tooling; high-precision plastic injection presses and dedicated LSR overmolding machines for stable bonding and cycle control; automated assembly, ultrasonic cleaning, and leak-testing lines. Inspection and test capabilities include ZEISS-class CMM, 3D optical projectors, calibrated flow benches, salt-spray chambers, durometers, and adhesion testers. All processes operate under ISO 9001 and IATF 16949 frameworks to guarantee quality, repeatability, and on-time delivery.
Reviews
There are no reviews yet.